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(870) 532-8278

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Lockout Tagout

Person applying lockout/tagout padlocks on a safety lockout device, emphasizing OSHA compliance and workplace safety training in Lockout/Tagout practices.
Safety Is A Mindset – lockout tagout · energy isolation · OSHA 1910.147

lockout tagout · energy isolation
OSHA 1910.147 · authorized & affected employees

🔒 course mainauthorized workerselectrical safetyconfined spacesmachine guardingmanufacturingall classes
🆕 updated 2026 · 1910.147 app A

beyond tags: zero energy verification & complex isolation

Developed by Brandon Beaver (safety professional) and Travis Beaver (Navy Corpsman/EMT), this program delivers deep expertise in lockout procedures for electrical, mechanical, hydraulic, and pneumatic energy. You’ll master group lockout, shift handoff, and periodic inspection requirements.

⏱️ 4 contact hours📋 9 modules⚡ energy simulator

📊 lockout tagout by the numbers

  • ▸ 120 fatalities and 50,000 injuries/year from failure to isolate (OSHA)
  • ▸ 3rd most cited OSHA standard (2025: 6,800+ violations)
  • ▸ proper LOTO prevents 94% of related injuries
  • ▸ average cost of LOTO incident: $42,000+ (direct)
  • ▸ our course includes real incident case reviews

⚡ energy isolation simulator

select equipment type and energy source → verify lockout steps

🔒 1. identify energy sources

follow proper procedure →

🔐 six steps of lockout tagout (OSHA)

1prepare – identify energy sources, notify affected
2shutdown – normal stop, verify zero state
3isolate – disconnect, block, valve closure
4lock & tag – personal lock, tag, group protocol
5verify – test for zero energy (try‑start)
6restore – clean, inspect, remove locks, re‑energize

📘 lockout tagout curriculum – extended

🔋 energy types & isolation

  • electrical: disconnect, stored capacitors
  • mechanical: counterweights, springs, tension
  • hydraulic/pneumatic: bleed valves, accumulators
  • thermal/chemical: residual heat, pressure
  • gravity: elevated parts, counterbalance

🧑‍🤝‍🧑 group lockout & special procedures

  • group lockout (master lock, hasp, each worker's lock)
  • shift change handoff (continuous protection)
  • contractor lockout coordination
  • complex multi‑source isolation
  • tie‑off and remote lock stations

📋 inspection & training requirements

  • periodic inspection (annual) – documented
  • authorized vs affected vs other employees
  • LOTO procedure review and certification
  • retraining triggers (new equipment, incident)
  • recordkeeping (1910.147(c)(7))

⚠️ exceptions & alternative measures

minor tool changes (plug & cord, 1910.147(c)(5)(ii))
shift maintenance (cord‑and‑plug under 120V)
hot tap procedures (special gas/water lines)
interlocked guarding (risk assessment required)
breakerlock haspmachine🔧 lockout hardware 3D📹 group lockout video

❓ lockout tagout – professional FAQ

What's the difference between authorized and affected?

Authorized employees perform lockout; affected operate the equipment or work nearby. Both need training.

Does 1910.147 cover cord‑and‑plug equipment?

If unplugging and the plug is under exclusive control of the worker, LOTO may not be required. We detail exceptions.

How often must LOTO procedures be inspected?

At least annually, by an authorized person not using the procedure. Documentation required.

What is "try‑start" verification?

After locking out, attempt to start the equipment to verify zero energy. Must return controls to "off" after.

Can I use a tag without a lock?

Only if the tag is at least as effective (rare). Lockout devices provide higher security.

How to handle shift changes?

Group lockout with individual locks removed only after each worker's shift, with handoff procedure.

Does this course cover hydraulic accumulators?

Yes – dedicated module on stored energy, bleeding, and blocking.

What is "hot tap" exception?

Specialized for pipelines where continuity is critical; requires written permit. We explain criteria.

Languages? group tracking?

English, Spanish, Polish. Corporate dashboards for multi‑site.

Is LOTO required for maintenance under 120V?

Yes if exposure to live parts exists. Plug‑and‑cord exceptions apply.

What is a "hasp" and why use it?

Allows multiple locks on one isolation point; essential for group lockout.

Can I get a wallet card?

Yes – 3‑year certification, PDF + wallet card.

Does it cover contractor lockout coordination?

Full module on site‐wide lockout policy with contractors.

What about lockout in confined spaces?

Integrated with confined space entry – isolation as part of permit.

Discount for industrial teams?

Group rates available. request quote

📍 lockout tagout training (on‑site / online)

integrated with manufacturing, oil & gas, confined spaces.

📞 (870) 532-8278 · HSI authorized training center · updated feb 2026 · direct link · no header/banner/footer

Format: Online Interactive

Tier: 2

Course ID: 220

Languages: English, Spanish, French Canadian, Korean, Russian, Thai, Vietnamese, Chinese (Simplified), German, Hindi, Polish, Brazilian Portuguese

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