Manufacturing
Manufacturing Safety Training for Every Shift and Every Line
Built by a founder who spent fourteen years leading safety in high-volume production, our program covers hazardous energy, moving machinery, noise, chemicals and material handling.
Manufacturing Safety Training Grounded in Plant Experience
Plants run on uptime, and safety training that takes people off the line for a full day is a hard sell. Brandon Beaver learned that firsthand as Manufacturing Technology Manager for Safety at Niagara Bottling, where he combined OSHA compliance with Lean Six Sigma continuous improvement. The approach he brings to manufacturing safety training treats safety like any other process: define the hazard, standardize the work, train to the standard, and check that it stuck.
We pair that approach with self-paced online courses that operators can complete during planned downtime, an authorized OSHA 30-hour general industry course for supervisors, and onsite emergency response training. Plants in Texas and neighboring states can bring an instructor to the facility; plants elsewhere can start online today.
The OSHA Standards Plant Managers Ask About Most
Each of these general industry standards includes a training requirement. Our online courses cover the general content; site-specific procedures and hands-on evaluations stay with you.
| Standard | What it covers | Training notes |
|---|---|---|
| 1910.147 Lockout/tagout | Control of hazardous energy during service and maintenance | Authorized and affected employees need different levels of training; authorized workers must learn your machine-specific procedures |
| 1910.212 Machine guarding | Guards at points of operation, nip points and rotating parts | Operators should understand why guards exist and never bypass them |
| 1910.95 Occupational noise | Hearing conservation program at or above an 85 dBA eight-hour average | Annual training for employees in the program |
| 1910.178 Powered industrial trucks | Forklifts and other powered trucks | Formal instruction, practical training and an evaluation on your equipment, re-evaluated at least every three years |
| 1910.1200 Hazard communication | Chemical labels, safety data sheets, workplace chemicals | Train at assignment and when new hazards are introduced |
Online Courses Mapped to Plant Roles
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Machine operators
Machine guarding first, then hearing conservation and PPE fundamentals.
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Maintenance technicians
Lockout/tagout for authorized workers, plus electrical safety awareness and confined spaces.
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Material handlers
Forklift fundamentals, pallet jack safety and back safety for the people who keep lines fed.
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Workers in high-noise areas
Annual hearing conservation refreshers on how noise damages hearing and how to wear protection correctly.
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Supervisors and leads
OSHA 30 general industry plus hazard communication and workplace violence awareness.
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New hires and temps
Employee safety orientation, slips, trips and falls, and emergency procedures before day one on the floor.
Safety is a mindset — it's built through repetition, not read from a manual.
Repetition Beats a Once-a-Year Class
Annual training days have their place, but habits on the floor come from short, frequent reinforcement. We encourage plants to break courses into pieces: an ergonomics module before a new workstation goes live, a guarding refresher after a near miss, a lockout review before a planned shutdown. Online delivery makes that practical across three shifts, and completion records show which crews are current.
Emergency skills need the same repetition. Amputations, crush injuries and electrical contact require someone nearby who can control bleeding and start CPR. We teach CPR, AED and first aid certification and Stop the Bleed onsite, and offer AVIRT for manufacturing facilities for plants that want an active violence response plan practiced, not just written.
Rolling Out Training in a Running Plant
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Start with a walk
Every inquiry includes a complimentary safety needs assessment. We look at energy sources, guarding, noise and traffic patterns before recommending courses.
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Assign by role and shift
Operators, maintenance, material handlers and supervisors each get a short core list, scheduled for downtime on their own shift.
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Close the loop on the floor
Supervisors verify the online lesson against the real machine: the lockout points, the guard, the hearing protection.
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Refresh on triggers
New equipment, line changes, incidents and audit findings prompt targeted refreshers rather than waiting for the annual cycle.
Manufacturing Training FAQ
Who needs lockout/tagout training?
Authorized employees who perform service or maintenance need training on hazardous energy control and your specific procedures. Affected employees who operate or work near the equipment need to understand the purpose of lockout and never attempt to restart locked equipment. Everyone else in the area needs basic awareness.
When is hearing conservation training required?
When employees are exposed to noise at or above an 85 dBA eight-hour time-weighted average, OSHA requires a hearing conservation program, which includes training at least annually.
Does your online forklift course certify operators?
It covers the formal instruction portion. OSHA also requires practical training and an evaluation of each operator on the equipment and in the conditions of your workplace, which a qualified person at your site must complete.
Do you offer OSHA 30 for plant supervisors?
Yes. We are authorized to deliver OSHA 10- and 30-hour general industry Outreach courses, which result in an official Department of Labor card.
Explore Related Training
- Food and beverage plant safetySanitation, guarding and wet-floor hazards.
- Warehouse and distribution safetyForklifts, docks and picking.
- AVIRT for manufacturingActive violence response for plant teams.
- Industrial ergonomics courseReduce strain at repetitive workstations.
- Meet our founderBrandon Beaver's background in plant safety.